Nanjing Jinhui Storage Equipment Co., Ltd. is one of the leading manufacturers and suppliers of double deep pallet racking system in China. Welcome to wholesale high quality storage equipment made in China here from our factory. We also accept customized orders.
As warehouse rental costs continue to rise, businesses are under increasing pressure to improve storage density without sacrificing operational efficiency. While traditional selective pallet racking provides direct access to every pallet, it also requires more aisles, reducing the amount of usable storage space inside the warehouse.
Double Deep Pallet Racking offers an ideal balance between accessibility and storage density. By storing pallets two positions deep, companies can increase warehouse capacity by approximately 30% to 40% while maintaining efficient forklift operations using specially equipped reach trucks. This makes it one of the most practical high-density storage systems for warehouses managing medium-volume SKUs and palletized inventory.
What Is a Double Deep Pallet Racking System?
A Double Deep Pallet Racking System is an upgraded version of traditional selective pallet racking. Instead of storing pallets in a single row, the system places two pallets deep on each side of the aisle. This configuration significantly reduces the number of aisles required, allowing warehouses to utilize more floor space for storage while maintaining reasonable access to inventory.
Unlike drive-in racking, where forklifts enter the storage lane, double deep systems retain conventional aisle operation. However, they require reach trucks equipped with telescopic forks or pantograph mechanisms to retrieve the rear pallet safely. This approach provides a practical compromise between storage density and accessibility.
Why Choose Double Deep Pallet Racking?
- Increase pallet storage capacity by up to 40%.
- Reduce warehouse aisle space without expanding the building.
- Lower storage cost per pallet position.
- Maintain relatively fast pallet handling compared with compact storage systems.
- Suitable for warehouses with medium SKU quantities and high inventory volume.
- Compatible with most standard pallet sizes after engineering customization.
- Expandable as warehouse requirements grow.
Key Features
| Feature | Description |
|---|---|
| Storage Density | 30–40% higher than selective pallet racking |
| Inventory Method | LIFO (Last In, First Out) |
| Forklift Requirement | Double deep reach truck with pantograph or telescopic forks |
| Typical Load Capacity | 500–2,000 kg per pallet (customizable) |
| Rack Height | Up to 12 m or customized |
| Best Applications | Manufacturing, 3PL, cold storage, food, beverage, automotive |
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